The vulcanized shoemaking process must be done in a specific factory equipped with lots of special machines. The shoemaking equipment required for vulcanizing is very different from the equipment needed to make cold cement shoes. A shoe factory will usually specialize in one process or the other, you will rarely find both vulcanized and cold cement processes inside the same factory.
The upper stitching and construction of a Vans vulcanized shoe are nearly the same as a cold cement shoe, with an exception being the inside reinforcements for the toe and heel counters are made of thin rubber sheets instead of plastic.
Again, due to the high temperature required for the vulcanized rubber, any kind of plastic, PVC logos, or trim treatments must be avoided when designing a vulcanized shoe. The lining of a Vans shoes is made from lightweight cotton canvas. While the uppers are being stitched, the rubber components for the vulcanized sole unit must be prepared. The rubber components have a shelf life of only a few days.
If the rubber parts are made and set aside, the rubber will begin to oxidize, partially cure, and leading them to not cure properly when the shoes are being vulcanized. Want to learn more about how vulcanized shoes are made and other shoe construction techniques? Check out Chapters 12 in the book How Shoes are Made. We will cover all the popular shoe construction methods. Are vans a German shoe company? When were the first pair of vans made?
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